Ceramic Duty Pumps from Warren Rupp

Ceramic Duty Pumps from Warren Rupp®

Over 40 Years Ceramic Industry Experience!

For Ceramic Service

  • Mixing Tanks
  • Gravity Castings
  • Casting Machines
  • Tank Transfer
  • Mold Cleaning
  • Glaze Spray
  • Waste Treatment
  • Utility

Warren Rupp® Signature Pump Configurations for Abrasive Ceramic Industry Applications

 

FEATURES – BENEFITS

  • ESADS+Plus® – Performance Guaranteed – In-line Serviceable Air Valve System
  • Bolted Construction – Safe – Reliable – Easy Maintenance
  • Durable, Single-Purpose, Corrosion Resistant, Diaphragm Connecting Rod – Guaranteed

HDB & HDF

  • Bottom Discharge Porting – Eliminates Settling Solids
  • Thick Wall Construction
  • Horizontal and Vertical Manifold Connections
  • Free Standing Base – Reduces Downtime – Easy Re-Build
  • Heavy Duty Wear Package – Extends “MTBF”

HDB

  • Weighted Ball Check Valves
  • Solids Range +1/4″ (6mm) to 7/8″ (22mm)
  • Dry Primes up to 20 Feet of Water

HDF

  • Hinged Flap Check Valves
  • Solids Range +1″ (25mm) to 3″ (76mm)
  • Dry Primes up to 24 Feet of Water

SD

  • Top Discharge Porting – Eliminates Entrained Air
  • Metallic and Non-Metallic Materials of Construction
  • Ball Check Valves – Light Weight – Portable
  • 900 – 1800 Manifold Connection Rotation
  • Solids Range +1/4″ (6mm) to 1/2″ (12.7mm)
  • Dry Primes up to 20 Feet of Water

SIZING to extend MTBF and…lower total cost of ownership
Pumping requirements (flow & head) for most applications can be met
by multiple sizes of pumps. Talk to Warren Rupp’s application engineers
to assist you with a size selection which best fits your total cost of
ownership budget. An appropriately sized-up pump will lower the
consolidated initial investment, repair, labor and energy costs.
BEST PRACTICE ensures desirable returns on the initial investment
frequently measurable in weeks.

 

Rely on the field-proven experience of SANDPIPER®…to deliver the superior quality and performance needed for paint manufacturing

  • Tank & Rail Cars
    • Raw materials used in the
      manufacture of ceramic products are often delivered to the facility in slurry form. SANDPIPER pumps are used to unload tank trucks and railway
      cars.
    • Best Type: HDF
    • Application Challenges:
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
    • Other Considerations: Choose a pump with high flow rates so that the time to unload the tank is minimized.
  • Holding Tanks
    • Filtered fluids are often recirculated then pumped from storage tanks to mixing tanks using SANDPIPER pumps.
    • Best Type: HDB
    • Application Challenges:
      • Settling (Non-Suspended Solids)
      • Abrasives
    • Other Considerations: Use a bottom ported Heavy Duty Ball Valve Pump to minimize settling while maximizing abrasion resistance.
  • Mixing Tanks (Above Ground)
    • Fluids are mixed in large mixing tanks in preparation for final casting. Sometimes mixed fluids are pumped to holding tanks before casting using SANDPIPER pumps.
    • Best Type: HDB
    • Application Challenges:
      • Settling (Non-Suspended Solids)
      • Abrasives
    • Other Considerations: Use a bottom ported Heavy Duty Ball Valve Pump to minimize settling while maximizing abrasion resistance.
  • Mixing Tanks (Below Ground)
    • Fluids are mixed in large mixing tanks in preparation for final casting. Sometimes mixed fluids are pumped to holding tanks before casting using SANDPIPER pumps.
    • Best Type: HDF
    • Application Challenges:
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
    • Other Considerations: A Heavy Duty Flap Valve Pump has unparralleld suction lift capabilty and is ideal for handling viscous and high specific gravity fluids.
  • Cast Shop (Gravity Molds)
    • Fluids are normally pumped from underground holding tanks and distributed to various casting stations to fill the molds. Gravity castings are typically manually filled with the pump “deadheaded” against a ball valve operated by the employee filling the mold.
    • Best Type: HDF
    • Application Challenges:
      • Dead Head
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
    • Other Considerations: The ESADS+Plus® On-Off-On reliability guarantee will assure that the pump works when required and when other brands won’t. Use a
      Tranquilizer to minimize line shock.
  • Cast Shop (Casting Machines)
    • Casting machines are used to fill molds automatically. Sandpiper pumps are used to fill the molds.
    • Best Type: HDF
    • Application Challenges:
      • Dead Head
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
    • Other Considerations: These units are normally in permanent installations so a long mean time between failures (MTBF) is key.
  • Cast Shop (High Pressure Casting Machines)
    • High pressure casting machines are used to fill molds more quickly while extracting water from the press. SANDPIPE R manufactures a high pressure pump for this application.
    • Best Type: SDHP
    • Application Challenges:
      • Dead Head
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
    • Other Considerations: The Heavy Duty Ball Valve Pump design will not wear like standard high pressure ball valve pump designs.
  • Cast Shop (Deionized Water)
    • Deionized water is used to clean molds intermittently. Deionized water is pure and will not leave trace contamination. A SANDPIPER non-metallic pump is preferred.
    • Best Type: SD
    • Application Challenges:
      • Nonmetallic Pumps Recommended
    • Other Considerations: Use non-metallic materials to assure no contamination is introduced during the cleaning process.
  • Glaze Spray
    • Glaze is applied using manual or automatic spray guns, to give the product color and a shiny, smooth finish. SANDPIPE R pumps are used to atomize the glaze.
    • Best Type: SD
    • Application Challenges:
      • Dead Head
      • Abrasives
      • Nonmetallic Pumps Recommended
    • Other Considerations: Choose a seat material that will handle the high velocities and abrasive characteristics of glaze spraying applications.
  • Waste Water Treatment
    • Waste generated from the
      manufacturing process is normally treated on site. SANDPIPER pumps are
      used for sumping, dosing and filter press applications.
    • Best Type: ALL
    • Application Challenges:
      • Dead Head
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
      • High Pressure
      • Nonmetallic Pumps
      • Chemical Resistance
    • Other Considerations: Industrial waste treatment areas are excellent applications for SANDPIPER Pumps and accessories.
  • Utility Pumps
    • Basic fluid handling applications from a drum.
    • Best Type: SD
    • Application Challenges:
      • Dead Head
      • Settling (Non-Suspended Solids)
      • Abrasives
      • Suction Lift
      • Chemical Resistance
    • Other Considerations: Utility
      pump applications are often overlooked opportunities to install a
      SANDPIPER pump to improve safe and efficient fluid handling.

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